9,000 tonnes of jam are cooked using wood pellets

Danica Foods in Lycksele has been producing jam since 1994. What began as a berry cleaning facility in Rusksele has developed into one of Sweden’s largest jam factories. In recent years, the company has implemented several measures in its production, including switching from oil to pellets, which has reduced its use of fossil fuels.

Traditional product

Jam is a classic staple product that is not significantly affected by economic fluctuations. However, production has changed over time. The sugar content has gradually been reduced, and packaging sizes have become smaller as single-person households have become more common. In addition to traditional jam, Danica Foods' product range includes a series sweetened with stevia, as well as organic products.

Switching from oil to pellets

A few years ago, the company replaced its former oil-fired boiler with an 850 kW pellet boiler, reducing the use of fossil energy in production, says Factory Manager Peter Andersson.

“We have varying energy demands in production and were unsure whether a pellet boiler could handle them. But it has worked well,” he says.

The pellet boiler produces steam that is used to heat the jam to 80-90°C in steam-jacketed kettles. The steam is also used during the sealing of glass jars, where it displaces air and creates a vacuum that helps extend shelf life.

Several measures in production

The switch to pellets was followed by additional initiatives to reduce resource consumption. In collaboration with students from Umeå University, the company carried out a project that cut water consumption in the cooling process for finished jam by half.

Energy and security of supply in focus

When the decision was made to switch to pellets, both economic considerations and renewable energy were important factors. Since then, security of supply has also become a key consideration.

For example, the war in Ukraine affected the availability of glass jars, as the country is a major producer.

“We use around 40,000 glass jars per week, so it became a challenge when deliveries from Ukraine stopped. At times like that, it feels reassuring not to be dependent on imported fuel for our production anymore,” Peter concludes.

It feels reassuring not to be dependent on imported fuel for production.

Peter Andersson, Factory manager

About Danica Foods, Lycksele

Did you know this about jam?